Intelliweld® Control System

The Intelliweld® control system provides unparalleled control over the flashing process & rail consumption (low consumption welding).

This system also provides:

Real-time weld monitoring, control and diagnostics
Real-time automated data collection, weld parameter certification, charting and archiving
Real-time automated full fleet operational dashboard

Simple program adjustments allow us to tailor rail consumption to your requirements for localized track structures & target rail neutral temperature. Lower rail consumption reduces the amount of de-clipping and clipping required, improving productivity and reducing labor costs.

Features of this system:

Single system control

Hardened electronic equipment

Remote welder interface for software updates and troubleshooting

Certified weld schedule lock

Sub millisecond weld process control

Flashing interrupt monitoring

In process automated weld parameter adjustment

Automated calibration routine

Valve null readings determined during calibration

Automated weld quality checks

Intelliweld ScreenShot

Operator Looking At Intelliweld

Operator with Screen